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THERMAL SPRAY PRODUCTS
SPRAYFUSE PROCESS (SF) 
A simple to use and cost effective method to protect and repair valuable components against wear and tear.
Atomized powders are applied with a special oxy acetylene torch and fused simultaneously to the surface of the metal part.
Precise and thin overlays can be made by diffusion ensuring a perfect bond below the melting point of the base metal.
Coatings made by this process have only a minimum of dilution and therefore retain the original properties.
ADVANTAGES
- Can be used on steel, stainless steel and cast iron
- Used for repairs and hard facing of molds, shafts, keyways, screws, mixer blades……….
- A variety of powders are available to suit most applications
- No special training of operator required.
- Simply connect to ordinary oxygen and acetylene gas
- Supplied as a kit with different size tips for different flame power and powder flow rates.
POWDER
The following powders are suitable for application with above equipment.
| Product GOLD |
Description |
Technical details |
| 2018 SF |
Nickel base powder for joining and overlaying of parts where machinability is of prime importance. For use on glass, press or plastic injection moulds, manifolds, casting defects…..
Melting range:~1050-1260 º |
Melting range:~1050-1260 º
Hardness: 200-240 HV 30
Service temp.: max: 600ºC |
| 2020 SF |
Nickel Chrome alloy powder for anti wear coatings against friction and pressure, For use on gears, glass and plastic moulds, press and stamping tools...High corrosion resistance Thick coatings or build ups are possible. Also suitable for joining of parts
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Melting range:~1050-1260 º
Hardness: 220-260 HV 30
Service temp.: max: 600ºC |
| 2040 SF
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Nickel Chrome alloy powder for anti wear coatings against metal to metal pressure, For use on ,glass and plastic moulds, press and stamping tools. shafts .High corrosion resistance, Thick coatings or build ups are possible, can be machined
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Melting range:~1050-1260 º
Hardness: 360-420HV 30
Service temp.: max: 600ºC |
| 2060 SF
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Nickel Chrome alloy powder for anti wear coatings against abrasion and erosion. use on conveyors screws, guide rollers, cams, Mixer blades, fans…. |
Melting range:~1050-1260 º
Hardness: 56-62 HRC
Service temp.: max: 600ºC |
| 2070 SF
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Tungsten carbide alloy powder for coatings with maximum resistance to abrasion and erosion. For knives, feeding screws, Mixer blades, debarker tools……..
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Melting range:~1050-1260 º
Hardnes: 57-64 hHRC
Service temp.: max: 600ºC |
Thermal Spray Guns And Powders
POWDERS FOR COLD THERMAL SPRAYING (CS) 
The CS series of powders can be applied by the cold spray process giving the following
ADVANTAGES
- No deformation or structural change of base metal
- Easy to apply
- Can be applied to various steels and other industrial materials
| Product GOLD |
Description |
Technical Data |
| 2121 CS |
One step Nickel, aluminum molybdenum powder
For anti wear coatings on all metals.
For bearings, pump shafts, impellers, sliding surfaces etc,
Also used as bond coats when applying2130,2150, 2185 and 2400 powder.
Good corrosion resistance, excellent for machining
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Hardness (HV 10) 140-160
Deposit thickness: max 3 mm
Max service temp..(ºC) 700 |
| 2130 CS |
Ceramic powder for anti wear protective coatings against wear and corrosion. High density good sliding properties. For printing rolls, paper feed rolls, induction furnace components, slide ways and wear plates
Use 2121 as bond coat |
Hardness approx. 1600 HV
Melting point..(ºC) 1950
Max service temp.(ºC) 700
Density (g/cm³) 4.0
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| 2150 CS |
Copper based alloy developed for bearing seats, piston rod sleeves, slide ways, high strength, easy to machine excellent corrosion resistance,
Can be applied to all steels and other materials except pure copper
Use 2121 as bond coat
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Hardness (HV 10) 100-210
Deposit thickness: max 5 mm
Max service temp.(ºC) 700
Density (g/cm³) 8.4
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| 2185 CS |
Nickel Chromium alloy for protective coatings against metal to metal friction. good corrosion resistance
Use for ball bearing seats, press beds, pump shafts ,pistons
Use 2121 as bond coat |
Hardness (HV 10) 170-120
Deposit thickness: max 5 mm
Max service temp.(ºC ) 550
Density (g/cm³) 8.
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| 2400 CS |
Martensitic chrome alloy powder offering high resistance to compression and friction, High hardness smooth finish after machining Use for ball bearing seats, press beds
Use 2121 as bond coat |
Hardness (HV 10) 38--440
Deposit thickness: max 3 mm
Max service temp. (ºC) 400 |
POWDER FLAME SPRAY SYSTEM (SPRAY JET M) 
Advanced light weight oxy acetylene thermal spray gun developed to spray a variety of different powders.
- Suitable for spraying cold thermal spray powders (CSP) which are applied at temperatures below 100ºC
- For hot thermal spraying with subsequent fusion
- For applying metal, tungsten cobalt, ceramic, zinc, aluminum and plastic powders
- Ideal for parts restoration, corrosion protection, mold making
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